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PrestiVac

Vacuum solutions engineered for power generation

The industry where powering the grid means handling combustible fuel dust by the ton — pulverized coal and milled biomass are among the finest and most explosive dusts in industry, fuel-handling conveyors shed fugitive fuel across the plant, and fly ash adds a respirable, sometimes silica-bearing fraction. Recovery here supports, never replaces, the plant's explosion-protection and dust-collection systems.

  • Fuel-Dust Aware

    Coal & biomass at scale

  • Combustible Fuel Dust

    Pulverized and highly explosive

  • HEPA Filtration

    Fly ash & fines retained

  • Built for Power Plants

    Fuel handling to ash

  • Explosion-Proof

    Manufacturing specialists

  • 1000+

    Vacuums sold worldwide

  • USA

    Designed & manufactured

  • Direct

    Buy from the manufacturer

  • NFPA 660

    ATEX / IECEx principles

Power Generation production process explorer

Every stage. Every challenge. The right vacuum solution.

A fuel-fired power plant moves fuel from pile to boiler and manages the ash that results, generating combustible fuel dust and respirable ash along the way. Walk the stages where recovery belongs.

Stage 01Fuel receiving & storage

Coal and biomass arrive and are stored in piles and silos; handling sheds fuel dust from the first transfer, and stored biomass carries its own self-heating watch.

Key challenges

Combustible fuel dust at grid scale

  • Pulverized Fuel Dust

    Pulverized coal and milled biomass are fine, highly explosive combustible dusts — the heart of the power-plant dust hazard, handled with grounded, rated recovery.

  • Biomass Is Combustible

    Wood pellets and biomass fuel are combustible dusts with self-heating and deflagration behavior, no milder than coal on the ignition side.

  • Fuel-Handling Fugitive Dust

    Conveyors and transfer points shed fuel dust across the plant — the fugitive accumulation that scheduled housekeeping is built to remove.

  • Fly Ash

    Fly ash is fine and can be silica-bearing, so hopper cleanout and spill recovery demand HEPA-retained equipment for the respirable fraction.

  • Dust By The Ton

    Power generation handles fuel at enormous scale, so fugitive combustible dust accumulates quickly in handling areas between cleanings.

  • Supports Deflagration Systems

    Recovery supports — never replaces — the plant's dust-collection and explosion-protection systems, keeping fuel dust below layer thresholds.

Dust & materials knowledge center

What power generation handles

Common Power Generation materials and recovery approaches
MaterialCombustibleRecovery approachDeep dive
Pulverized coal dustYes — explosiveGrounded, rated recovery on the deflagration logic
Biomass & wood-pellet dustYes — self-heatingRated recovery; watch stored-fuel self-heating
Fly ashNo — respirable, some silicaHEPA-retained recovery for the respirable fraction
Petcoke & alternative fuelsYes — combustible carbonRated recovery per the fuel
Coal & fuel fines (handling)YesGrounded, rated recovery at transfer points
General plant dustVariesRoutine HEPA-retained recovery

Combustibility and severity are material- and particle-size-specific — testing and your Dust Hazard Analysis govern. Full directory: the full materials directory.

Talk to the manufacturer

Get the right explosion proof vacuum for your application.

Tell us what you need to vacuum and where. Our technical team will recommend the PrestiVac model best suited to your material, your classification and how hard you will work it — and because we build every unit ourselves, we can modify it to fit.

  • Legally certified explosion proof
  • Solid stainless steel construction
  • Industry-best 3-year warranty
  • Designed & manufactured in the USA
  • 200+ vacuum versions