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PrestiVac

Vacuum solutions engineered for chemical processing

Chemical dusts rarely carry one hazard at a time — the same powder can be combustible, toxic and reactive, and it's often handled where solvent vapors share the air. The SDS and the Dust Hazard Analysis decide together, and the recovery equipment has to satisfy the area classification before it satisfies anything else.

  • Explosion-Safe Design

    Engineered to NFPA 660 practice

  • HEPA Filtration

    Exposure control as much as fire control

  • Static Control

    Grounded & bonded recovery

  • Built for Process Areas

    Classified zones to warehouses

  • Explosion-Proof

    Manufacturing specialists

  • 1000+

    Vacuums sold worldwide

  • USA

    Designed & manufactured

  • Direct

    Buy from the manufacturer

  • NFPA 660

    ATEX / IECEx principles

Chemical Processing production process explorer

Every stage. Every challenge. The right vacuum solution.

Powder moves through a chemical plant in charges, transfers and packing runs — every open handling point below generates dust, and the enclosed ones add solvent vapor to the picture.

Stage 01Raw material receiving

Bag dumps, drum transfers and super-sack handling liberate powder at intake — capture at source with sealed disposal starts the program.

Key challenges

Three hazard axes in one powder

  • Combustible, toxic, reactive

    The same intermediate can deflagrate, poison and react with water — the SDS and the DHA are read together before a recovery method is chosen.

  • Classified areas

    Zone-rated spaces set the equipment specification — recovery units must match the area classification, with air-operated options removing the electrical question entirely.

  • Hybrid mixtures

    Dust suspended in solvent vapor ignites more easily than either alone — housekeeping in solvent areas carries the process area's full discipline.

  • Milling makes it worse on purpose

    Micronizing exists to make particles smaller — the finest, most ignition-sensitive fraction on site is the product itself.

  • Exposure limits bind first

    For potent compounds the occupational exposure limit governs before combustibility does — HEPA retention and sealed handling serve both.

  • Wash-down isn't universal

    Water-reactive materials rule out the hose — dry vacuum recovery per the SDS is the method that works for the whole catalog.

Dust & materials knowledge center

Understand the dusts. Match the recovery.

Common Chemical Processing materials and recovery approaches
MaterialCombustibleRecovery approachDeep dive
Organic intermediates & APIsYes — commonly combustibleExplosion-proof HEPA recovery; exposure limits set the containment level
Resins & polymer powdersYesExplosion-proof recovery; grounded accessories throughout
SulfurYes — very low ignition energyExplosion-proof recovery with rigorous grounding; sealed disposal
Carbon blackYes — smolder-prone in bulkHEPA recovery; collected material monitored, sealed and moved out
OxidizersOxidizer — not a fuel, intensifies fireSegregated recovery; never mixed with combustible streams
Water-reactive powdersVaries — water-reactive; methods per SDSDry recovery only; disposition per the material documentation

Combustibility and severity are material- and particle-size-specific — testing and your Dust Hazard Analysis govern. Full directory: chemical dusts.

Talk to the manufacturer

Get the right explosion proof vacuum for your application.

Tell us what you need to vacuum and where. Our technical team will recommend the PrestiVac model best suited to your material, your classification and how hard you will work it — and because we build every unit ourselves, we can modify it to fit.

  • Legally certified explosion proof
  • Solid stainless steel construction
  • Industry-best 3-year warranty
  • Designed & manufactured in the USA
  • 200+ vacuum versions