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PrestiVac

Vacuum solutions engineered for metalworking & machining

A machine shop's hazard profile changes with its order book — aluminum this week, titanium the next, cast iron in between. Chips, fines and coolant arrive together at every spindle, and the recovery program has to be specified for the most demanding material that ever crosses the floor.

Operator vacuuming metal chips on a machine-shop floor under safety signage
  • Explosion-Safe Design

    Engineered to NFPA 660 practice

  • Wet/Dry Recovery

    Chips, fines and coolant in one pass

  • Static Control

    Grounded & bonded recovery

  • Built for the Shop Floor

    Job shop to production cell

  • Explosion-Proof

    Manufacturing specialists

  • 1000+

    Vacuums sold worldwide

  • USA

    Designed & manufactured

  • Direct

    Buy from the manufacturer

  • NFPA 660

    ATEX / IECEx principles

Metalworking & Machining production process explorer

Every stage. Every challenge. The right vacuum solution.

Every process on the floor makes its own mix of chips, fines and liquid — the stages below trace where each fraction is generated and what recovery it demands.

Stage 01Sawing & cutoff

Coarse chips and cutting fluid at the front of every job — routine recovery keeps the first operation from seeding the whole floor.

Key challenges

Specified for the worst material on the floor

  • The order book sets the hazard

    Job shops don't control what alloy arrives next — recovery specified for reactive metals covers the week cast iron gives way to magnesium.

  • Reactive alloys in the mix

    Aluminum, magnesium and titanium fines each carry their own rules — material-dedicated containers and wetted handling when they're on the schedule.

  • Coolant everywhere

    Chips arrive wet — wet/dry recovery separates reclaimable coolant from solids at the machine instead of losing both to the floor.

  • Grinding makes the finest dust

    The most ignition-sensitive fraction on site is generated inches from a shower of sparks — capture at source is the control.

  • The compressed-air habit

    Blowing down machines turns settled fines into clouds — vacuum recovery is the method that doesn't create the hazard it's cleaning.

  • Hidden accumulation

    Machine tops, ways covers, ledges and rafters collect fines out of sight — the DHA measures what the daily sweep never touches.

Dust & materials knowledge center

Understand the dusts. Match the recovery.

Common Metalworking & Machining materials and recovery approaches
MaterialCombustibleRecovery approachDeep dive
Aluminum machining finesYes — St 2 to St 3 severityWetted, sealed explosion-proof recovery
Magnesium fines & swarfYes — most ignition-sensitiveWetted collection, vented containers — never airtight
Titanium chips & finesYes — chip fires documentedWetted, material-dedicated recovery; no water on burning metal
Steel & cast iron chipsLower severity — fines still testedWet/dry recovery with coolant reclaim
Grinding swarf & sludgeVaries — wet handling changes the pictureRecovered wet where the process allows; dried accumulations treated as fines
Coolant-wet mixed chipsRecovery question — separation firstWet/dry units split liquid for reclaim, solids for sealed disposal

Combustibility and severity are material- and particle-size-specific — testing and your Dust Hazard Analysis govern. Full directory: metal dusts.

Talk to the manufacturer

Get the right explosion proof vacuum for your application.

Tell us what you need to vacuum and where. Our technical team will recommend the PrestiVac model best suited to your material, your classification and how hard you will work it — and because we build every unit ourselves, we can modify it to fit.

  • Legally certified explosion proof
  • Solid stainless steel construction
  • Industry-best 3-year warranty
  • Designed & manufactured in the USA
  • 200+ vacuum versions