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PrestiVac

Vacuum solutions engineered for mining & minerals

The industry that wrote the first chapters of occupational-dust regulation — where dust is measured by the ton and the same fugitive cloud is two hazards at once: an explosion risk in the case of coal and sulfides, and at the respirable scale a slow-motion health catastrophe. In crushing, screening, milling and bagging facilities, that dual hazard is managed where the dust is generated.

  • Dual-Hazard Aware

    Explosion and chronic disease

  • Respirable Silica

    The deadliest occupational dust

  • HEPA Filtration

    Fine and respirable fractions

  • Built for Processing

    Crushing, screening & bagging

  • Explosion-Proof

    Manufacturing specialists

  • 1000+

    Vacuums sold worldwide

  • USA

    Designed & manufactured

  • Direct

    Buy from the manufacturer

  • NFPA 660

    ATEX / IECEx principles

Mining & Minerals production process explorer

Every stage. Every challenge. The right vacuum solution.

A mineral operation reduces raw rock to sized, packaged product, shedding dust at every crush, screen and transfer — at a scale few other industries match. Walk the processing and handling stages where a vacuum earns its place.

Stage 01Crushing & primary reduction

Primary and secondary crushing liberate the first, coarsest dust and the fine respirable fraction beneath it; recovery targets fugitive accumulation around crushers rather than the raw stream.

Key challenges

Two hazards in one cloud, at scale

  • Respirable Crystalline Silica

    Silica-bearing minerals produce the deadliest occupational dust — respirable crystalline silica carries a 50 µg/m³ exposure limit and demands HEPA-retained, exposure-controlled recovery.

  • Explosive Coal & Sulfides

    Coal, lignite and metal-sulfide dusts deflagrate — the explosion side of the mineral cloud, handled with grounded, rated recovery where those materials are processed.

  • Dust By The Ton

    Scale is the defining challenge — fugitive accumulation builds on structures and equipment at massive tonnage, faster than in almost any other industry.

  • It Settles Everywhere

    Transfer points, structures and overhead surfaces accumulate combustible and respirable dust between cleanings — the fugitive fraction is the one that matters.

  • Two Hazards, One Program

    The same dust is an explosion risk and a chronic-health hazard, so the housekeeping program is specified to satisfy both at once.

  • Electrical & Control Spaces

    Settled mineral dust in electrical and control rooms is both an ignition source and a cause of equipment failure — a priority for scheduled recovery.

Dust & materials knowledge center

What mineral processing generates

Common Mining & Minerals materials and recovery approaches
MaterialCombustibleRecovery approachDeep dive
Silica-bearing mineral dustNo — but a severe respirable hazardHEPA-retained, exposure-controlled recovery
Coal & lignite dustYesGrounded, rated recovery on the deflagration logic
Limestone & lime dustNoRoutine HEPA-retained recovery
Metal ore & sulfide finesOften yesRated recovery; test the ore's behavior
Graphite & carbon mineralsYes — and conductiveRated, conductive-aware recovery
Gypsum & industrial mineralsGenerally noRoutine recovery on the housekeeping schedule

Combustibility and severity are material- and particle-size-specific — testing and your Dust Hazard Analysis govern. Full directory: the full materials directory.

Talk to the manufacturer

Get the right explosion proof vacuum for your application.

Tell us what you need to vacuum and where. Our technical team will recommend the PrestiVac model best suited to your material, your classification and how hard you will work it — and because we build every unit ourselves, we can modify it to fit.

  • Legally certified explosion proof
  • Solid stainless steel construction
  • Industry-best 3-year warranty
  • Designed & manufactured in the USA
  • 200+ vacuum versions