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PrestiVac

Vacuum solutions engineered for rail & transit

A maintenance-heavy industry where the dust comes from two places — friction and the past. Brake and wheel/rail wear generate a continuous metal-dust stream distinctive to rail, traction sand adds respirable silica, and refurbishing decades-old rolling stock liberates legacy lead-based coatings. The result is a mix of metal, toxic and respirable fractions that recovery has to handle together.

  • Friction & Legacy Aware

    Wear dust and old coatings

  • Brake & Grinding Dust

    Continuous metal wear

  • HEPA Filtration

    Metal & fine fractions retained

  • Built for Rail Shops

    Wheel shops to refurbishment

  • Explosion-Proof

    Manufacturing specialists

  • 1000+

    Vacuums sold worldwide

  • USA

    Designed & manufactured

  • Direct

    Buy from the manufacturer

  • NFPA 660

    ATEX / IECEx principles

Rail & Transit production process explorer

Every stage. Every challenge. The right vacuum solution.

Rail work spans building rolling stock and maintaining it for decades, with dust arising from machining, friction wear, and the refurbishment of old equipment. Walk the stages where recovery matters.

Stage 01Wheel & axle machining

Turning and machining wheels and axles produces steel fines — combustible as a fine fraction and captured at the wheel shop with rated recovery.

Key challenges

Friction dust and dust from the past

  • Brake & Wear Dust

    Brake and wheel/rail wear generate continuous metal dust — a friction-born stream distinctive to rail maintenance, captured HEPA-retained.

  • Legacy Coatings

    Refurbishing decades-old rolling stock liberates legacy lead-based coating dust, demanding sealed, HEPA-retained handling.

  • Traction Sand Is Silica

    Locomotive traction sand is silica-bearing, so handling and spillage add a respirable-silica hazard alongside the metal dust.

  • Wheel-Shop Grinding

    Wheel and axle machining and grinding produce metal fines that are combustible as a fine fraction — grounded, rated recovery.

  • Metal + Toxic + Respirable

    Rail dust mixes metal wear, legacy lead and silica, so recovery is specified to handle the whole mix rather than one component.

  • Maintenance-Heavy

    Rail is maintenance-intensive, so recovery is deployed across shops, pits and refurbishment bays throughout the operation.

Dust & materials knowledge center

What rail work generates

Common Rail & Transit materials and recovery approaches
MaterialCombustibleRecovery approachDeep dive
Brake & wheel wear dustMetal — variesHEPA-retained recovery of friction dust
Legacy coating dust (lead)ToxicHEPA-retained, sealed handling
Traction sand (silica)No — respirable hazardHEPA, exposure-aware recovery
Steel grinding & machining finesCombustible as fine dustRated recovery where the fraction is fine
Composite car-body dustIrritantHEPA capture at the fabrication source
General shop dustVariesRoutine HEPA-retained recovery

Combustibility and severity are material- and particle-size-specific — testing and your Dust Hazard Analysis govern. Full directory: the full materials directory.

Talk to the manufacturer

Get the right explosion proof vacuum for your application.

Tell us what you need to vacuum and where. Our technical team will recommend the PrestiVac model best suited to your material, your classification and how hard you will work it — and because we build every unit ourselves, we can modify it to fit.

  • Legally certified explosion proof
  • Solid stainless steel construction
  • Industry-best 3-year warranty
  • Designed & manufactured in the USA
  • 200+ vacuum versions